How Many Engineers Does It Take to Design a Car?

Introduction

The design of a car is a complex process that involves many different engineers. The number of engineers involved can vary depending on the size and complexity of the car, but typically a team of around 100 engineers is required to design a new car.

The Engineering Team

The engineering team responsible for designing a car is typically divided into several different groups, each of which is responsible for a specific aspect of the car’s design.

The body engineering team is responsible for the design of the car’s body, including the exterior panels, doors, and windows.
The chassis engineering team is responsible for the design of the car’s chassis, which is the framework that supports the car’s body and engine.
The powertrain engineering team is responsible for the design of the car’s engine, transmission, and driveline.
The electrical engineering team is responsible for the design of the car’s electrical system, which includes the wiring, lights, and climate control system.
The safety engineering team is responsible for the design of the car’s safety features, such as the airbags, seatbelts, and anti-lock brakes.

The Design Process

The design process for a car typically begins with a concept sketch. This sketch is then used to create a more detailed design, which is then tested in a wind tunnel to ensure that it is aerodynamically efficient.

Once the design has been finalized, the engineers begin to create a prototype of the car. This prototype is then tested on the road to ensure that it meets all of the performance and safety requirements.

The final step in the design process is to create the production tooling. This tooling is used to mass-produce the car.